BPI051

Industrial Control Systems

L-T-P3-0-0 Credits3 Session2024-25 TypeTheory
Appears in 1 semester

B.Tech Production & Industrial Production Engineering · Sem 5 (Departmental Elective-I)

Syllabus

5 units · 40 lecture hours
Unit1

Unit 1: Introduction to Automation and Control Systems

8 hrs

Overview of Automation: Definition and types (fixed, programmable, flexible), Automation in Industry: Applications in various sectors (manufacturing, automotive, aerospace), Overview of Control Systems: Definition, types (open-loop, closed-loop), and applications, Basic Control Theory: Transfer functions, feedback control.

Unit2

Unit 2: Electrical Control Systems

8 hrs

Electrical Components: Relays, contactors, circuit breaker, switches, DOL starters, latching, holding and interlocking Sensors: Introduction to Industrial sensors: optical, inductive, capacitive Sensors, PNP and NPN senor concept. Programmable Logic Controllers (PLCs): Basics, architecture, sourcing and sinking, counter, timer, math operations, types of programming.

Unit3

Unit 3: Pneumatic Control Systems

8 hrs

Introduction to Pneumatic Systems: Principles, components, and applications; Pneumatic Components: Compressors, actuators, valves, and filters; Pneumatic Circuit Design: Basic and advanced circuits, sequencing.

Unit4

Unit 4: Hydraulic Control Systems

8 hrs

Introduction to Hydraulic Systems: Principles, components, and applications; Hydraulic Components: Pumps, actuators, valves, and accumulators; Hydraulic Circuit Design: Basic and advanced circuits, sequencing.

Unit5

Unit 5: Integration of Control Systems

8 hrs

Combining Electrical, Pneumatic, and Hydraulic Systems: Techniques for integration; Interfacing Techniques: Communication between different systems; Examples of integrated control systems in industry. Advanced Control Techniques: Proportional-Integral-Derivative (PID) control, fuzzy logic; Introduction to smart and digital control systems such as IoT and Industry 4.O.

Course Outcomes (COs)5 outcomes

After completion of the course student will be able to:

  1. CO1Understand fundamentals of automation and control systems.K2
  2. CO2Understand electrical components and program PLCs for automation applications.K2
  3. CO3Understand the principles, components, and applications of pneumatic systems & various pneumatic circuits.K2
  4. CO4Understand the principles, components, and applications of hydraulic systems & various hydraulic circuits.K2
  5. CO5Design and integrate electrical, pneumatic, and hydraulic systems and apply advanced and smart control techniques.K3

Books and References

  1. Industrial Instrumentation and Control, by Singh, McGraw Hill.
  2. Programmable Logic Controllers with Control Logix, by Jon Stenerson, Cengage Learning Publishers, 2009
  3. Webb John W. and Reis A. Ronald, “Programmable Logic Controllers Principles and Applications” PHI, New Delhi, Latest edition
  4. Pneumatic Systems-Principles and Maintenance Mazumdar S. R
  5. Oil Hydraulic Systems: Principles and Maintenance by S Mujumdar
  6. Modern Control Engineering by Ogata K.
  7. Feedback Control of Dynamic Systems by Gene Franklin, J. Da Powell, and Michael Workman.
  8. Hydraulic Control Systems by R. R. Stefani.
  9. Introduction to Fluid Power by James A. Sullivan and Michael A. Houpis.
  10. Industrial Automation and Process Control by Jon Stenerson.
  11. Smart Manufacturing: The Industrial Internet of Things by Ganesh S. and Brian R. B. PRODUCTION ENGINEERING /INDUSTRIAL PRODUCTION ENGINEERING

Official AKTU syllabus

This subject is on page 15, 16, 17 of the original AKTU PDF.

Official AKTU syllabus PDF ↗