BPE602

Additives & Compounding

L-T-P3-1-0 Credits4 Session2024-25 TypeTheory
Appears in 1 semester

B.Tech Plastic Engineering · Sem 6 (Core)

Syllabus

5 units
Unit1

Unit 1

Introduction, Technological requirements, Classification, Chemistry and Mechanism, Selection Criteria, General effect on Properties, Evaluation and functions of additives.

Unit2

Unit 2

Fillers, Stabilizers, Pigments: Fillers and Reinforcement, Antioxidants, Metal de‐activators, Thermal Stabilisers, Ultraviolet stabilizer, Impact Modifiers/ Toughening agents, Colourants, Fire retardants, Coupling agents, blowing‐agents.

Unit3

Unit 3

Plasticizers, Antistatic agents, Anti blocking agents, Slip and anti slip agents, processing aids, Lubricants, mould releasing agents, Additives for recycling, conductive additives, antimicrobial additives

Unit4

Unit 4

Mixing and mixing equipments: Mixing Methodologies: Types of Mixing, Dispersive/Distributive, Agglomerates, mixing of solid additives, mixing of liquid additives, Difference between mixing and compounding. Principles, Operating characteristics, Machine construction, Specifications, Process control systems and working details of Batch mixers and continuous mixers, High speed mixer, Two roll mill, Banbury Mixer, Ribbon blender, Planetary mixers, Twin screw extruders [ co rotating / counter rotating.

Unit5

Unit 5

Separation & analysis of additives in Polymers: Extraction techniques, Solvent dissolution, centrifugation, Precipitation, filtration and ashing. Identification and estimation of additives by using spectroscopy, chromatography, spectrometry and titrimetry.

Course Outcomes (COs)5 outcomes

After completion of the course student will be able to:

  1. CO1Understand various aspects of polymer additivesK2
  2. CO2Understand the use of fillers, stabilizers and pigmentsK2
  3. CO3Acquire knowledge of Plasticizers, antistatic agents and their merits & demerits.K2
  4. CO4Understand various compounding methods used in the manufacturing of compounded thermoplastics and thermosets.K2
  5. CO5Acquire knowledge about various selection criteria for polymeric additives and their characterization Additives & CompoundingK2

References

  1. ‐
  2. R. Gachter , H. Muller, Plastics additives handbook: Stabilizers, processing aids, plasticizers, fillers, reinforcements, colorants for thermoplastics, Hanser Publishers, Munich, 1987.
  3. Murphy; John, Additives for Plastics Handbook, 2nd Edition, Elsevier Advanced Technology, Oxford.
  4. Al – Malaika; S. Golovoy; A and Wilkie(Eds), Chemistry and Technology of Polymer Additives, Black well Science Ltd, Oxford (1999)
  5. Mascia; L., The Role of Additive in Plastics, Edward Arnold Publishers Ltd., U. K. (1974).

Official AKTU syllabus

This subject is on page 32, 33 of the original AKTU PDF.

Official AKTU syllabus PDF ↗