BME071

Additive manufacturing

L-T-P3-0-0 Credits3 Session2025-26 TypeTheory
Appears in 4 semesters · 4 branches

B.Tech Mechanical Engineering · Sem 7 (Departmental Elective-IV) · B.Tech Mechanical & Industrial Engineering · Sem 7 (Departmental Elective-IV) · B.Tech Production & Industrial Production Engineering · Sem 7 (Departmental Elective-IV) · B.Tech Manufacturing Technology · Sem 7 (Departmental Elective-IV)

Syllabus

5 units
Unit1

Unit 1

Introduction History and Advantages of Additive Manufacturing, Distinction Between Additive Manufacturing and CNC Machining, Types of Additive Manufacturing Technologies, Nomenclature of AM Machines, Direct and Indirect Processes; Prototyping, Manufacturing and Tooling. Layer Manufacturing Processes: Polymerization, Sintering and Melting, Extrusion, Powder Binder Bonding, Layer Laminate Manufacturing, Other Processes; Aerosol printing and Bio plotter.

Unit2

Unit 2

Development of Additive Manufacturing Technology Computer Aided Design Technology, Other Associated Technology, Metal and Hybrid Systems. Generalized Additive Manufacturing Process Chain: The Eight Steps in Additive Manufacturing, Variation from one AM Machine to Another, Metal System, Maintenance of Equipment, Material Handling Issue, Design of AM.

Unit3

Unit 3

Additive Manufacturing Processes Vat Photo polymerization: Materials, Reaction Rates, Photo polymerization Process Modelling, Scan Patterns Powder Bed Fusion Processes: Material, Powder Fusion Mechanism, Process Parameters and Modeling, powder Handling Extrusion Based System: Basic principles, plotting and Path Control, Other Systems Material Jetting: Materials, Material Processing Fundamentals, Material Jetting Machines Directed Energy Deposition Processes: General DED Process Description, Material Delivery, DED systems, Process Parameters, Processing-Structure-Properties Relationships

Unit4

Unit 4: Design & Software Issues

Additive Manufacturing Design and Strategies: Potentials and Resulting Perspectives, AM based New Strategies, Material Design and Quality Aspects for Additive Manufacturing; Material for AM, Engineering Design Rules for AM. Software Issue for Additive Manufacturing: Introduction, Preparation of CAD Models: The STL file, Problem with STL file, STL files Manipulation, Beyond the STL file, Additional Software to Assist AM

Unit5

Unit 5

Material Design & Quality Aspects Machines for Additive Manufacturing, Printers, Secondary Rapid Prototyping processes, Intellectual Property, Product Development, Commercialization, Trends and Future Directions in Additive Manufacturing, Business Opportunities Applications Aerospace, Automotive, Manufacturing, Architectural Engineering, Art, Jewellery, Toys, Medical, Biomedical, Dental, Bio-printing, Tissue & Organ Engineering and many others.

Course Outcomes (COs)5 outcomes

After completion of the course student will be able to:

  1. CO1Understanding the basics of additive manufacturing/rapid prototyping and its advantages and disadvantagesK2
  2. CO2Understanding the role of additive manufacturing in the design process and the implications for design.K2
  3. CO3Understanding the processes used in additive manufacturing for a range of materials and applicationsK2
  4. CO4Understand the various software tools, processes and techniques that enable advanced/additive manufacturing and personal fabrication.K2
  5. CO5Apply knowledge of additive manufacturing for various real-life applicationsK3

Books and References

  1. Additive Manufacturing Technologies: Rapid Prototyping to Direct Digital Manufacturing, by- Ian Gibson, D Savid W. Rosen, Brent Stucker, Springer.
  2. Understanding Additive Manufacturing, by- Andreas Gebhardt, Hanser.
  3. Additive Manufacturing, by- Amit Bandyopadhyay, Susmita Bose, CRC Press.
  4. Rapid Prototyping: Principles and Applications, by -Chee Kai Chua, Kah Fai Leong, Chu Sing Lim.

Official AKTU syllabus

This subject is on page 6, 7 of the original AKTU PDF.

Official AKTU syllabus PDF ↗